Mechatronics

Lesson 1

1. Math
   1. Math Fundamentals 101
   2. Math: Fractions and Decimals 111
   3. Units of Measurement 112
   4. Basics of Tolerance 121
   5. Blueprint Reading 131
   6. Geometry: Lines and Angles 151
   7. Geometry: Triangles 161
   8. Geometry: Circles and Polygons 171
   9. Trigonometry: The Pythagorean Theorem 201
   10. Trigonometry: Sine, Cosine, Tangent 211
   11. Statistics 231
2. Inspection
   1. Basic Measurement 101
   2. Introduction to GD&T 301
   3. Major Rules of GD&T 311
   4. Inspecting a Prismatic Part 321
   5. Inspecting a Cylindrical Part 331
3. Safety
   1. Intro to OSHA 101
   2. Personal Protective Equipment 111
   3. Noise Reduction and Hearing Conservation 121
   4. Respiratory Safety 131
   5. Machine Guarding 140
   6. Lockout/Tagout Procedures 141
   7. SDS and Hazard Communication 151
   8. Bloodborne Pathogens 161
   9. Walking and Working Surfaces 171
   10. Fire Safety and Prevention 181
   11. Flammable/Combustible Liquids 191
   12. Ergonomics 102
   13. Safety for Lifting Devices 211
   14. Powered Industrial Truck Safety 221
   15. Confined Spaces 231
   16. Environmental Safety Hazards 241
4. Quality and Manufacturing Management
   1. Lean Manufacturing Overview 101
   2. Essentials of Leadership 110
   3. Essentials of Communication 120
   4. ISO 9001: 2015 Review 122
   5. Continuous Process Improvement: Managing Flow 124
   6. Manufacturing Process Applications: Part I 124
   7. Continuous Process Improvement: Identifying and Eliminating Waste 125
   8. Manufacturing Process Applications: Part II 125
   9. Managing Performance: Best Practices 130
   10. Approaches to Maintenance 131
   11. Managing Performance: Corrective Actions 135
   12. Total Productive Maintenance 141
   13. Conflict Resolution Principles 150
   14. 5S Overview 151
   15. Conflict Resolution for Different Groups 155
   16. Intro to Six Sigma 171
   17. Quality and Customer Service 175
   18. Manufacturing Management 180
   19. Troubleshooting 181
   20. Personal Effectiveness 190
   21. Conducting Kaizen Events 191
   22. Managing the Diverse Workplace 210
   23. SPC Overview 211
   24. Harassment and Discrimination 215
   25. TS 16949:2009 Overview 221
   26. Interpreting Blueprints 230
   27. Performance Management and the Law 230
   28. Metrics for Lean 231
   29. Process Flow Charting 241
   30. Strategies for Setup Reduction 251
   31. Management Tools: Problem Solving 270
   32. Six Sigma Goals and Tools 310
5. Metal Cutting
   1. Safety for Metal Cutting 101
   2. Metal Cutting Fluid Safety 231
6. Electrical Systems
   1. Electrical Units 101
   2. Safety for Electrical Work 111
   3. Introduction to Circuits 201
   4. Relays, Contactors, and Motor Starters 201
   5. Introduction to Magnetism 211
   6. DC Circuit Components 221
   7. Distribution Systems 221
   8. NEC Overview 231
   9. AC Fundamentals 241
   10. Electrical Instruments 251
   11. Electrical Print Reading 261
   12. DC Power Sources 271
   13. AC Power Sources 281
   14. Conductor Selection 291
   15. Series Circuit Calculations 301
   16. Introduction to Electric Motors 301
   17. Parallel Circuit Calculations 311
   18. Symbols and Diagrams for Motors 311
   19. Logic and Line Diagrams 312
   20. Battery Selection 321
   21. Limit Switches and Proximity Sensors 360
7. PLCs
   1. Basics of Siemens PLCs 200
   2. Siemens PLC Hardware 210
   3. Siemens PLC Inputs and Outputs 240
   4. Siemens Human Machine Interfaces 250
   5. Siemens SIMATIC Modular PLCs 260
   6. Siemens SIMATIC S7-1200 PLCs 340
   7. Siemens SIMATIC S7-1500 PLCs 350
   8. Siemens Safety Integrated for Factory Automation 360
   9. Intro to PLCs 200
   10. Hardware for PLCs 210
   11. PLC Inputs and Outputs 240
   12. Hand-Held Programmers of PLCs 280
   13. Overview of PLC Registers 305
8. Mechanical Systems
   1. Introduction to Mechanical Systems 101
   2. Safety for Mechanical Work 111
   3. Forces of Machines 121
   4. Lubricant Fundamentals 130
   5. Mechanical Power Variables 200
   6. Bearing Applications 221
   7. Spring Applications 231
   8. Belt Drive Applications 241
   9. Gear Geometry 240
   10. Gear Applications 251
   11. Clutch and Brake Applications 250
9. Robotics
   1. Robot Safety 211
   2. Intro to Robotics 110
   3. Robot Components 120
   4. End Effectors 125
   5. Robot Axes 140
   6. Robot Sensors 150
   7. Robot Troubleshooting 160
   8. Robot Maintenance 170
   9. Concepts of Robot Programming 210
   10. Robotic Drives, Hardware, and Components 220
   11. Robot Installations 230
   12. Vision Systems 250
10. Fluid Systems
    1. Intro to Fluid Systems 100
    2. The Forces of Fluid Power 110
    3. Power Transmission Components 120
    4. Safety for Hydraulics and Pneumatics 211
    5. Introduction to Hydraulic Components 221
    6. Introduction to Pneumatic Components 231
    7. Introduction to Fluid Conductors 241
    8. Fittings for Fluid Systems 251
    9. Preventative Maintenance for Fluid Systems 261
    10. Hydraulic Power Variables 200
    11. Hydraulic Power Sources 302
    12. Pneumatic Power Variables 311
    13. Pneumatic Power Sources 312
    14. Fluid System Print Reading 220
    15. Hydraulic Control Valves 230
    16. Pneumatic Control Valves 351
    17. Actuator Applications 240
    18. Basic Hydraulic Circuit Design 310
    19. Basic Pneumatic Circuit Design 315
    20. Hydraulic Fluid Selection 320
    21. Contamination and Filter Selection 330
    22. Hydraulic Principles and System Design 340
11. Rigging
    1. Intro to Machine Rigging 110
    2. Rigging Equipment 120
    3. Lifting and Moving Equipment 130
    4. Rigging Inspection and Safety 210
    5. Rigging Mechanics 220
12. Welding and Assembly
    1. Intro to Assembly 100
    2. Welding Safety Essentials 101
    3. PPE for Welding 111
    4. Welding Fumes and Gases Safety 121
    5. Electrical Safety for Welding 131
    6. Introduction to Welding 141
    7. Introduction to Welding Processes 151
    8. Math Fundamentals for Welding 161
    9. Geometry Fundamentals for Welding 171
    10. Material Tests for Welding 201
    11. Welding Ferrous Metals 211
    12. Welding Nonferrous Metals 212
    13. Overview of Weld Types 221
    14. Overview of Weld Defects 222
    15. Welding Symbols and Codes 231
    16. Electrical Power for Arc Welding 241
    17. Introduction to SMAW 252
    18. Introduction to GMAW 251
    19. Introduction to FCAW 261
    20. Introduction to GTAW 262
    21. Fabrication Process 232
    22. Overview of Soldering 271
    23. Introduction to Automation 291
    24. SMAW Applications 311
    25. GMAW Applications 301
    26. Advanced GMAW Applications 302
    27. FCAW Applications 321
    28. GTAW Applications 331